Why is this course unique?
When a piece of critical equipment fails, it is important to troubleshoot and identify which component(s) are responsible for the failure in a timely fashion. After identification, replacement, repair, or other corrective actions of these problematic components should be performed immediately to avoid forced outages, power loss, or manufacture downtime.
Many engineers or maintenance workers do not possess skills to troubleshoot in a timely fashion with a 100% success rate. They often rely on their first instincts, hearsay, or vendors’ unfounded stories to troubleshoot.
This course is taught with KALE™ software. The software would help student to go through the process consistently, speedy, and with a 100% success rate.
Benefits of this course:
This training course is built on the experience of 100% successes of more than 5,000 field troubleshooting cases on many types of complex equipment. These types of equipment include, but are not limited to, control system failures, motor failures, pump failures, pipe failures, turbine failures, generator failures, cable failures, relay and breaker failures, circuit board failures, transistor failures, transformer failures, etc.
This training course makes the troubleshooting a systematic process that always leads to 100% success in the most speedy fashion.
Topics covered in this course:
- 10 step troubleshooting process and organization
- Data collection methods
- Symptom characterization analysis
- Intermittent failures
- Non-intermittent failures and causes
- Failure modes characterization — data search of 2,300 aging and non-aging-related mechanisms based on symptoms
- Before analysis inspection
- Failure mode non-presence differential analysis
- Symptom analysis
- Initiation time analysis
- Initiation factor analysis
- Circling the un-refuted failure modes for 6 types differential testing
- Stand-by team’s roles to replace and/or repair