Error-Free® Electrical Equipment Failure Mode & Root Cause Analysis

Why is this course unique?

Effective electrical root cause analyses are critical to maintain a high capacity factor (or production factor) in aging facilities. PII’s 3-day Electrical Equipment Failure Mode & Root Cause Analysis course is the only comprehensive course of its kind on the market. Developed over more than 15 years of PII’s internal research and real-world case studies, this course teaches the root cause analysis techniques necessary to correctly diagnose electrical equipment failures. Attendees will learn the 207 possible failure modes of electrical equipment in a typical production facility.

Benefits of this course:

This course enables attendees to diagnose electrical equipment failures with a very high success rate. Based upon the exam scores of past students, it is anticipated that attendees’ root cause investigation success rate is increased from 50% to nearly 100%. Other RCA courses teach only the typical 100 failure mechanisms; PII’s course will increase the student’s knowledge to 1,207 failure modes. It is all inclusive.

Topics covered in this course:

  • Error-Free® troubleshooting and RCA process
  • DC motor failure
  • AC motor failures
  • Battery failures
  • Voltage regulator failures
  • Switch failures
  • Power supply failures
  • Solenoid coil failures
  • Interferences (4 types)
  • Lightning failures and causes
  • Transistor, diode, resistor, capacitor  failures
  • Transformer failures (dry and wet transformers)
  • Breaker failures (high current and molded case breakers)
  • Relay failures (time delay, linear, and rotary relays, protective relay)
  • Generator failures
  • Thyristor, varistor, and inverter failures
  • Variable speed drive (PLC) failures
  • Micro-processor failures
  • Connection failures
  • Surge protector and arrestor failures
  • Instrument failures
  • Control system failures
  • Cable failures (signal, low voltage, medium voltage, and high voltage cables)
  • Circuit board failures
  • Circuitry design failures
  • Ground failures

I come from an electrical engineering background so for me, all of the electrical engineering related failures are most useful (i.e. transformers, motors, circuit boards, grounding, etc).

Design modification engineer

The 10 Step Troubleshooting Process is extremely beneficial, as well as the different sections on the failure modes specifically electrical equipment.

Electrical engineer manager

Course Info

Length of Course:

3 Days

KALE™ Complimentary Tools:

Equipment iRCA™ Equipment Performance Data Bank (includes 2,300+ failure modes)

Available Languages:

English, Chinese

Credit(s):

19.5 PDHs

Professional Development Hours are available for all Performance Improvement International (PII) workshops. Our courses follow the requirements and are deemed acceptable for state board continuing education standards for PEs and PMPs. One PDH is granted for each contact hour of instruction, presentation, or study.

Course Inquiry

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