Error-Free® Field Observation Of Component Failures

Why is This Course Unique?

This is the only picture-based training in the industry to help engineers, maintenance crafts, or QA/QC inspectors to perform effective field observations of component failures. More than 300 pictures are used to describe the commonly encountered 75 failure symptoms for various components in the power industry. Without knowing what symptoms to look for, many equipment failures that could have been prevented or correctly investigated went un-noticed, thus missing opportunities to fix the problems in a timely fashion.

Benefits of This Course:

Pictures are worth more than words. The picture based training helps students remember the failure symptoms and help them to see the failure precursors, to detect incipient failures, and to correctly investigate the failure modes. This training course is a must for field engineers, field QA/QC inspectors, or field supervisors to lead the team performing maintenance work during outages.

Topics Covered in This Course:

  • Introduction to The Error-Free Zone®
  • HOST℠ Techniques
    • Hear the unusual sounds and noises
    • Observe the abnormal conditions
    • Smell the changes in odor
    • Think of failure modes
  • Observe abnormal colors for 14 types failures
  • Observe abnormal surface conditions for 20 types of failures
  • Observe cracks for 16 types of failures
  • Observe loose materials for 7 types of failures
  • Observe deformation for 18 types of failures
  • Case Studies

Course Info

Length of Course:

3 Days

KALE™ Complimentary Tools:

• Failure mode database
• Equipment Performance Data Bank
• Job Observation

Available Languages:

English, Chinese

Credit(s):

19.5 PDHs

Professional Development Hours are available for all Performance Improvement International (PII) workshops. Our courses follow the requirements and are deemed acceptable for state board continuing education standards for PEs and PMPs. One PDH is granted for each contact hour of instruction, presentation, or study.

Course Inquiry

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