Error-Free® Equipment Root Cause Analysis

Why is this course unique?

This training course is the only course that takes the students into a deep drive of equipment root cause analysis. After troubleshooting, the possible failed components are handed over to the root cause engineers to find out the problems. This course uses an all-inclusive data base of 2,300 failure modes and their symptoms. As such, through various testing, the root causes could always found with a 100% success rate. This course is taught with KALE™ software. The software would help student to go through the process consistently, speedy, and with a 100% success rate.

Benefits of this course:

The students would be able to do root cause analysis for all types of components with a 100% success rate, no recurrence.

Topics covered in this course:

10-step root cause process

Failure mode identification with an all-inclusive data base

45 methods commonly used for differential testing

Root cause identification

Extent of condition

Extent of causes

Corrective actions to prevent recurrence

  • Design improvement
  • Operation and maintenance improvements

Defining a good problem statement, determination of the failure modes and the NPR so that maintenance can get out to do focused root cause analysis

Station Manager

Quality check questioning forces the troubleshooter to double check their process and root causes

Engineering manager

Course Info

Length of Course:

1 day, 2 days, 3 days, and 5 days for management, general engineers, disciplined specific engineers, and advanced root cause engineers

KALE™ Complimentary Tools:

• Equipment Performance Data Bank
• Equipment iRCA™

Available Languages:

English, Chinese

Credit(s):

6.5, 13, 19.5,32.5 PDHs

Professional Development Hours are available for all Performance Improvement International (PII) workshops. Our courses follow the requirements and are deemed acceptable for state board continuing education standards for PEs and PMPs. One PDH is granted for each contact hour of instruction, presentation, or study.

Course Inquiry

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